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With a boiler operating under constant load and within its design parameters, the amount of entrained moisture carried over with steam may be less than 2%. If load changes are rapid and of large magnitude, the pressure in the boiler can drop considerably, initiating extremely turbulent conditions as the contents of the boiler flash to steam.
Chemical: From the chemical aspect, avoiding carryover is simple as long as you're performing regular blowdowns. The largest cause of boiler carryover is from too high of alkalinity levels in the boiler. Some alkalinity (100ppm+) is necessary to provide a pH buffering capacity, but too much (700ppm+ in small boiler, 900ppm+ in large boiler
An antifoam suitable for steam boilers to prevent foaming and carryover of the boiler water into the steam. Acts as the water steam interface to control foam generation. This product complies with FDA regulations for steam that comes into contact with food. Alkaline 'boil-out' chemical.
When any solid, liquid or vaporous contaminant leaves the boiler drum along with the steam, the phenomenon is called as carryover. Carryover though does not sound like a serious issue, can affect performance of a steam system in many ways. Carryover results from incomplete separation of water from mixture of steam and water.
Causes of Poor Steam Purity •Foaming in the boiler caused by organic contamination (oil, high total organics from the makeup water, high boiler water TDS). •High chemical contamination caused by excessive TDS due to lack of boiler blowdown.
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The causes of carryover are generally classified as either mechanical or chemical. Mechanical causes of carryover include boiler design, high water level, firing method, and load characteristics. Chemical causes of carryover include high solids concentration (dissolved or suspended), excessive alkalinity, grease, oil, or other contamination.
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